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Aluminum Alloy Housing Designed For Switches

The customized aluminum alloy shell designed for switches integrates profile molding, CNC precision machining and anodizing technology to create a solution with excellent heat dissipation performance and durability.

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Product Description

DongGuan TongToo Aluminum Products Co., Ltd. is a company specializing in aluminum alloy CNC precision machining, injection molding, mold development, and metal parts manufacturing. It has obtained ISO 9001 international certification and strictly implements the 6S management system. With the introduction of German imported equipment, its products are exported to more than 20 countries including Europe, America, and Southeast Asia, with an average annual delivery volume of more than 5 million pieces. With exquisite craftsmanship, fast response, and full-process quality inspection as the core, we provide customized ODM/OEM solutions for global customers and strive to become a trusted strategic partner in the field of international industrial manufacturing.

 

1.Product Introduction 

The customized aluminum alloy shell designed for switches integrates profile molding, CNC precision machining and anodizing technology to create a solution with excellent heat dissipation performance and durability. In the complex environment of the data center, the high strength, efficient heat dissipation and electromagnetic shielding performance of the aluminum alloy switch shell ensure that the switch can work stably under high-density and high-load operation.

 

2.Product Parameter 

Product Name Aluminum Alloy Housing Designed For Switches
Product Material 6063-T5 / 6061-T6
Processing Technology CNC Precision Machining
Surface Treatment Anodizing (black/silver/champagne gold, etc., color can be customized), sandblasting

 

3.Product Feature And Application 

Efficient heat dissipation design

Natural heat conduction of aluminum alloy + forced air duct structure, the temperature rise of the shell surface is reduced by 15%-30%, and the chip life is extended.

Full-Scene Protection

IP54 protection level (optional upgrade to IP67), dustproof and waterproof, suitable for complex environments such as computer rooms and outdoors.

High-end texture

The fine texture of anodizing + laser engraving LOGO process meets the aesthetic needs of consumer electronics and industrial equipment.

Application scenarios

Home network: The small switch shell is suitable for home weak current boxes, providing stable protection for home network equipment, and the appearance design is integrated with the modern home decoration style.

Enterprise office: Meet the network deployment needs of enterprises of different scales, durable and good heat dissipation performance, ensure the stable operation of enterprise networks, and improve office efficiency.

Data center: In the complex environment of the data center, the high strength, efficient heat dissipation and electromagnetic shielding performance of the aluminum alloy switch shell ensure that the switch can work stably under high-density and high-load operation.

 

4.Product Details 

Aluminum Alloy Housing Designed For Switches

Profile mold:

The mold cost is low and the cycle is short (7-15 days), which is suitable for large-volume orders.

Support special-shaped section design, tolerance control ±0.1mm.

CNC precision machining:

4-axis CNC machining, precise hole opening/grooving/tapping, accuracy of ±0.05mm.

Surface flatness ≤0.02mm, ensuring seamless fit with internal components.

Anodizing:

Film thickness 5-25μm, optional matte/glossy effect, color support black, silver, gray, champagne gold and Pantone color card customization.

Passed 48-hour salt spray test, corrosion resistance level ≥ 8.

 

5.Product Qualification 

Advanced equipment: 500-2000T extruder + 3-axis/4-axis/5-axis CNC, to ensure the molding accuracy of complex structures

Full process service: mold development → extrusion molding → finishing → surface treatment → quality inspection and packaging

Complete certification: RoHS, ISO9001, aluminum composition test report

Environmental certification:

RoHS certification (lead-free, cadmium-free and other harmful substances)

REACH (EU Chemical Safety Standards)

Quality Management System:

ISO 9001:2016/ISO 9001:2015 (production process quality control)

 

6.Deliver, Shipping And Serving 

Through careful structural design, the internal layout is reasonable and the installation and removal of parts are convenient. In terms of manufacturing technology, according to the order quantity and precision requirements, suitable processes such as die casting, CNC processing, laser cutting and bending are selected.

Professional ODM & OEM manufacturer, with more than 20 years of precision processing experience, based on customer needs, providing a full range of customized services. 7-15 days of proofing cycle, 99% on-time delivery rate for mass production, and 3D drawing design support.

Aluminum Alloy Housing Designed For Switches

 

7.FAQ

How to choose between profile mold opening and CNC processing?

Profile mold opening is suitable for large-scale standardized production (>500 pieces) with lower cost; CNC is suitable for small batches or complex structures with higher flexibility.

 

How long does the delivery cycle take?

Profile mold production takes 7-15 days, mass production takes 15-20 days; CNC samples take 10 days, and mass production takes 25-30 days (expedited).

 

Is environmental certification provided?

Comply with RoHS and REACH standards, and SGS test reports can be provided.

 

Company Introduction

Our 5000㎡ workshop is equipped with hundreds of production equipment, including German Hammer five-axis CNC machining center (machining accuracy up to 0.002 MM), turning and milling composite CNC lathe, CNC lathe, milling machine, lathe, grinder, etc.; as well as more than a dozen various inspection equipment (including German Cai's three-dimensional, with inspection accuracy up to 0.001MM), and the machining capacity has reached the international advanced level. The Tengtu team has the most professional mold design and CNC machining knowledge. We will work closely with you during the prototyping, production, assembly, inspection, packaging and final delivery process to exceed your expectations.

Our team uses CNC machining to manufacture high-performance parts that support industries such as aerospace, automotive, military, medical, machinery, electronics, and communications. We are committed to innovation and manufacture and assemble important components with excellent precision, strict tolerances and high-quality materials. Over the past 11 years, Tengtu has established a high reputation for efficiency, quality, reliability and on-time delivery.

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For inquiries about our products or pricelist, please leave your email to us and we will be in touch within 24 hours.

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